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Denka Chemicals is an early adopter of IIoT for steam trap monitoring since a few years. Now, in a 2nd phase of digitalization, Denka had to transform reliability, maintenance, and safety as well. Denka now wanted to predict failure in cooling tower gearboxes and extruder gearboxes. Also, make sure a man-down situation does not go unnoticed. To solve this problem Denka use sensors and predictive analytics on cooling tower gearboxes, as well extruder gearboxes too. Steam trap monitoring was expanded. Lastly a real-time locating system (RTLS) system and analytics is deployed in the warehouse as a POC. As a result, Denka has reduced energy cost and maintenance cost, and also reduced downtime. Most importantly, rescue locating time will be a lot faster in case of man-down
Organizations have been tasks with digitally transforming but what does that really mean? This has left a lot of organizations struggling how to start the process of digital transformation...
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The Cargill Fort Dodge plant uses a continuous steeping process to break down the corn into useable parts. Manually controlled water valves have proved to be ineffective so Cargill implemented a 580-CHARMS pneumatic valve manifold...
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Increased availability of alternative energy sources has contributed to combined cycle power plants operating more cyclically. Cycling operation increases thermal stressing of many components,..
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"The Shell Pennsylvania Chemicals Project is a greenfield gas to chemicals polyethylene facility. Emerson is the chosen MAC Supplier embedded within the Shell project.
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The JXTG refinery in Chiba, Japan, has a 129KBD CDU unit. AMS was installed in 2008, and 144 critical control valves with DVC positioners were connected to AMS and ValveLink.
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We all have faced difficult situations at work. We are trained to identify the problems, find the cause, set up a plan, integrate resources and implement follow up actions. That is everyday life for many of us. That’s the managerial paradigm.
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